Mechanical Prosthetic

In my final year of my Mechanical Engineering bachelors, my team decided to build a fully mechanical prosthetic finger geared towards full finger loss. 

Mechanical Finger Prosthetic Design: 

Fully mechanically operated prosthetic finger. The finger is actuated using body powered movements. 

Design Scope and Goals:

Socket

Proximal Phalange

Medial Phalange

Distal Phalange

Pawl

Pawl Lock

Linkage

Cover

Finger Side Profile

Finger Internal View

Print Settings:

PETG Temps: Hotend: 240 C, Bed: 85 C 

Socket, Medial Phalange, Distal Phalange: 

Proximal Phalange, Pawl, Pawl Lock: Potentially 0.1 mm layer width

Optional: 

Linkages:

Proximal Phalange

40% gyroid infill

Medial/Distal Phalanges, Cover, Linkages 

20% gyroid infill

Socket and Pawl

Fishing Line: 

3 Main Kinds: monofilament 

Monofilament - lots of stretch, floating property, wears out quicker, less memory

Flourocarbon - more dense, will sink, abrasion resistant, lower stretch, high memory

Braided - lowest stretch, floating property, moderate abrasive resistant

I went with braided as DangerCreations chose braided fishing line for his prosthetic finger. It has the lowest stretch compared to other fishing line and is rated for 130 lbs of force. The string has a diameter of 0.63 mm, which is perfect for my application.