Mechanical Prosthetic
In my final year of my Mechanical Engineering bachelors, my team decided to build a fully mechanical prosthetic finger geared towards full finger loss.
Mechanical Finger Prosthetic Design:
Fully mechanically operated prosthetic finger. The finger is actuated using body powered movements.
Design Scope and Goals:
Same level of functionality as electromechanical prosthetics
Combines string actuated and ratcheting prosthetics
3D printed for accessibility and low cost
integrated pawl lock to
Socket
Proximal Phalange
Medial Phalange
Distal Phalange
Pawl
Pawl Lock
Linkage
Cover
Finger Side Profile
Finger Internal View
Print Settings:
PETG Temps: Hotend: 240 C, Bed: 85 C
Socket, Medial Phalange, Distal Phalange:
20% gyroid infill, organic support
Proximal Phalange, Pawl, Pawl Lock: Potentially 0.1 mm layer width
40% gyroid infill, organic support, 4 perimeter layers
Optional:
Linkages:
40% gyroid infill
Proximal Phalange
40% gyroid infill
Medial/Distal Phalanges, Cover, Linkages
20% gyroid infill
Socket and Pawl
Fishing Line:
3 Main Kinds: monofilament
Monofilament - lots of stretch, floating property, wears out quicker, less memory
Flourocarbon - more dense, will sink, abrasion resistant, lower stretch, high memory
Braided - lowest stretch, floating property, moderate abrasive resistant
I went with braided as DangerCreations chose braided fishing line for his prosthetic finger. It has the lowest stretch compared to other fishing line and is rated for 130 lbs of force. The string has a diameter of 0.63 mm, which is perfect for my application.